The EconoLine 200 by Deighton Manufacturing U.K. Ltd., has been developed to bring the advantages of automated food coating, crumbing and frying within the reach of medium scale production units. Designed to be compatible with Formatic food forming range, the system offers an affordable alternative to large industrial counterparts, without compromising quality or reliability. Installed as a complete further processing system, or as individual units, the system assists towards both increased production efficiencies and improved product quality. The compact size of the equipment lends itself to every production unit. The 200m wide system not only represents an affordable step from manual to automated production, but also allows larger users the opportunity to run automated test lines without interrupting existing production schedules.
Download BrochureEconoFry 300-400-600
27
Jan2014
The EconoFry is the versatile, cost effective frying solution for small, medium and large producers.
The digitally controlled heating and continuous conveyor system ensures a wide variety of products are fried to a consistently high standard. Having the ability to flash fry or fully cook, the EconoFry is suitable for a vast array of produce from spring rolls, onion bhajis and falafel to fish fingers, burgers and chicken nuggets.
The EconoFry forms part of the Deighton Manufacturing (UK) Ltd further processing line and is available in widths of 200, 300, 400 & 600mm.
Download BrochureThe EconoFry is an electrically heated fryer with elements immersed directly into the insulated frying tank for the most efficient heat transfer.
This method imparts 97 – 99% of the heat directly into the oil using low density elements so as not to degrade the quality of the cooking medium. The system runs on a three phase supply and is simply operated from a central control panel.
The product passes between the bottom conveyor and adjustable hold down conveyor (supplied as standard), ensuring continuous emersion in the cooking oil at all times, along the length of the fryer. Cooking time and temperature are completely adjustable, enabling the producer to finely adjust the appearance and level of readiness of each individual product.
Complete with oil level detection and automatic low level cut-out system, removable conveyor unit and hinged element enclosures, the EconoFry offers a safe and easy to maintain solution to your frying requirements.
EconoFry 300 x 3m (belt width x length)
- Width (A): 2800mm
- Length (B): 1200mm
- Height (C): 1300mm
- Power: 32Kw
- Electricity Supply: 380/415V
- Tank Capacity: 220L
- Output (approx): 300kg/ hr
EconoFry 300 x 5m (belt width x length)
- Width (A): 4800mm
- Length (B): 1200mm
- Height (C): 1530mm
- Power: 65Kw
- Electricity Supply: 380/415V
- Tank Capacity: 410L
- Output (approx): 600kg/ hr
EconoFry 400 x 3m (belt width x length)
- Width (A): 2800mm
- Length (B): 1300mm
- Height (C): 1300mm
- Power: 36Kw
- Electricity Supply: 380/415V
- Tank Capacity: 270L
- Output (approx): 400kg/ hr
EconoFry 400 x 5m (belt width x length)
- Width (A): 4800mm
- Length (B): 1300mm
- Height (C): 1530mm
- Power: 72Kw
- Electricity Supply: 380/415V
- Tank Capacity: 510L
- Output (approx): 800kg/ hr
EconoFry 600 x 3m (belt width x length)
- Width (A): 2800mm
- Length (B): 1500mm
- Height (C): 1300mm
- Power: 41Kw
- Electricity Supply: 380/415V
- Tank Capacity: 360L
- Output (approx): 600kg/ hr
EconoFry 600 x 5m (belt width x length)
- Width (A): 4800mm
- Length (B): 1500mm
- Height (C): 1530mm
- Power: 82Kw
- Electricity Supply: 380/415V
- Tank Capacity: 680L
- Output (approx): 1200kg/ hr
Teflon Infeed: Adjustable angle for the frying of battered or delicate products.
Sediment Removal System: A scraper system which removes sediment from the tank bottom.
Oil Filtration: Continuous filtering system to enhance product finish and lengthen oil life. Hoists: Manual or electric system for the removal of the conveyor unit.
Storage Tank: A tank situated underneath the fryer for the storage of oil either overnight or when cleaning. Supplied with a pump for refilling of the fryer
EconoPredust 300-400-600
27
Jan2014
The EconoDust has been developed to make the automated process of pre dusting products accessible to small and large volume producers.
Designed to apply a thin coating of dust or flour to enhance batter adhesion, the EconoDust enables the operator to enjoy maximum versatility with their product range at an affordable cost whilst maintaining its reliability and ease of operation & cleaning.
The EconoDust forms part of the Deighton Manufacturing (UK) Ltd further processing line and is available in widths of 200, 300, 400 & 600mm.
Download BrochureOperating from a three phase supply, the EconoDust can be installed as a stand alone unit or as a part of the forming and processing line. A single control panel operates the variable speed conveyor that transfers the product through the unit.
The conveyor is submerged in a bed of dust ensuring that, as the product passes along the conveyor, a full & even coating is applied to the underside of the product. The conveyor moves the product through the dust “curtain” showering a consistently accurate coating to the remaining areas by means of an adjustable speed trans-flow conveyor.
The fully dusted produce proceeds to pass underneath a variable pressure air knife which removes any excess dust before presenting it for the next processing or packaging stage.
The excess dust is recycled back into the tank and trans-flow conveyor, allowing the operator to minimize product wastage.
EconoPredust 300
- Width (A): 1100mm
- Length (B): 1600mm
- Height (C): 1430mm
- Weight: 170kg
- Power: 1180w
- Electricity Supply: 380/415v
- Tank Capacity: 37Ltr
- Output (approx): 450kg/hr
EconoPredust 400
- Width (A): 1200mm
- Length (B): 1600mm
- Height (C): 1430mm
- Weight: 200kg
- Power: 2120w
- Electricity Supply: 380/415v
- Tank Capacity: 50Ltr
- Output (approx): 600kg/hr
EconoPredust 600
- Width (A): 1400mm
- Length (B): 1600mm
- Height (C): 1430mm
- Weight: 250kg
- Power: 2120w
- Electricity Supply: 380/415v
- Tank Capacity: 75Ltr
- Output (approx): 900kg/hr
EconoCrumb 300-400-600
27
Jan2014
The EconoCrumb has been developed to make the automated process of crumbing formed or batter coated product accessible to small and large volume producers.
Designed to handle numerous types of crumb, the EconoCrumb enables the operator to enjoy maximum versatility with their product range at an affordable cost whilst maintaining its reliability and ease of operation & cleaning.
The EconoCrumb forms part of the Deighton Manufacturing (UK) Ltd further processing line and is available in widths of 200, 300, 400 & 600mm.
Download BrochureOperating from a three phase supply, the EconoCrumb can be installed as a stand alone unit or as a part of the forming and processing line. A single control panel operates the variable speed conveyor that transfers the product through the unit. The conveyor is submerged in a bed of crumb ensuring that, as the product passes along the conveyor, a full & even coating is applied to the underside of the product. The conveyor moves the product through the crumb “curtain” showering a consistently accurate coating to the remaining areas. The thickness of crumb bed and curtain are fully adjustable to achieve the desired weight of coating.
The fully coated produce proceeds to pass underneath a compressing roller which gently compacts the crumb around the product, before any excess is removed by the variable pressure air knife.
The excess crumb is recycled through the auger and transferred back to the hopper, allowing the operator to minimize product wastage.
EconoCrumb 300
- Width (A): 1250mm
- Length (B): 1600mm
- Height (C): 1850mm
- Weight: 240kg
- Power: 2620w
- Electricity Supply: 380/415v
- Tank Capacity: 45Ltr
- Output (approx): 450kg/hr
EconoCrumb 400
- Width (A): 1350mm
- Length (B): 1600mm
- Height (C): 1850mm
- Weight: 260kg
- Power: 3370w
- Electricity Supply: 380/415v
- Tank Capacity: 60Ltr
- Output (approx): 600kg/hr
EconoCrumb 600
- Width (A): 1550mm
- Length (B): 1600mm
- Height (C): 1850mm
- Weight: 290kg
- Power: 3370w
- Electricity Supply: 380/415v
- Tank Capacity: 90Ltr
- Output (approx): 900kg/hr
EconoFry 200
16
Jul2013
The EconoFry is the versatile, cost effective frying solution for small, medium and large producers.
The digitally controlled heating and continuous conveyor system ensures a wide variety of products are fried to a consistently high standard. Having the ability to flash fry or fully cook, the EconoFry is suitable for a vast array of produce from spring rolls, onion bhajis and falafel to fish fingers, burgers and chicken nuggets.
The EconoFry forms part of the Deighton Manufacturing (UK) Ltd further processing line and is available in widths of 200, 300, 400 & 600mm.
Download BrochureThe EconoFry is an electrically heated fryer with elements immersed directly into the insulated frying tank for the most efficient heat transfer.
This method imparts 97 – 99% of the heat directly into the oil using low density elements so as not to degrade the quality of the cooking medium. The system runs on a three phase supply and is simply operated from a central control panel.
The product passes between the bottom conveyor and adjustable hold down conveyor (supplied as standard), ensuring continuous emersion in the cooking oil at all times, along the length of the fryer. Cooking time and temperature are completely adjustable, enabling the producer to finely adjust the appearance and level of readiness of each individual product.
Complete with oil level detection and automatic low level cut-out system, removable conveyor unit and hinged element enclosures, the EconoFry offers a safe and easy to maintain solution to your frying requirements.
EconoFry 200 x 3m (belt width x length)
- Width (A): 2800mm
- Length (B): 1100mm
- Height (C): 1300mm
- Power: 23Kw
- Electricity Supply: 380/415V
- Tank Capacity: 180L
- Output (approx): 200kg/ hr
EconoFry 200 x 5m (belt width x length)
- Width (A): 4800mm
- Length (B): 1100mm
- Height (C): 1530mm
- Power: 41Kw
- Electricity Supply: 380/415V
- Tank Capacity: 350L
- Output (approx): 400kg/ hr
Teflon Infeed: Adjustable angle for the frying of battered or delicate products.
Sediment Removal System: A scraper system which removes sediment from the tank bottom.
Oil Filtration: Continuous filtering system to enhance product finish and lengthen oil life. Hoists: Manual or electric system for the removal of the conveyor unit.
Storage Tank: A tank situated underneath the fryer for the storage of oil either overnight or when cleaning. Supplied with a pump for refilling of the fryer
Econocrumb 200
16
Jul2013
The EconoCrumb has been developed to make the automated process of crumbing formed or batter coated product accessible to small and large volume producers.
Designed to handle numerous types of crumb, the EconoCrumb enables the operator to enjoy maximum versatility with their product range at an affordable cost whilst maintaining its reliability and ease of operation & cleaning.
The EconoCrumb forms part of the Deighton Manufacturing (UK) Ltd further processing line and is available in widths of 200, 300, 400 & 600mm.
Download BrochureOperating from a three phase supply, the EconoCrumb can be installed as a stand alone unit or as a part of the forming and processing line. A single control panel operates the variable speed conveyor that transfers the product through the unit. The conveyor is submerged in a bed of crumb ensuring that, as the product passes along the conveyor, a full & even coating is applied to the underside of the product. The conveyor moves the product through the crumb “curtain” showering a consistently accurate coating to the remaining areas. The thickness of crumb bed and curtain are fully adjustable to achieve the desired weight of coating.
The fully coated produce proceeds to pass underneath a compressing roller which gently compacts the crumb around the product, before any excess is removed by the variable pressure air knife.
The excess crumb is recycled through the auger and transferred back to the hopper, allowing the operator to minimize product wastage.
EconoCrumb 200
- Width (A): 960mm
- Length (B): 1600mm
- Height (C): 1850mm
- Weight: 170kg
- Power: 1750w
- Electricity Supply: 380/415v
- Tank Capacity: 30Ltr
- Output (approx): 350kg/hr
EconoPredust 200
16
Jul2013
The EconoDust has been developed to make the automated process of pre dusting products accessible to small and large volume producers.
Designed to apply a thin coating of dust or flour to enhance batter adhesion, the EconoDust enables the operator to enjoy maximum versatility with their product range at an affordable cost whilst maintaining its reliability and ease of operation & cleaning.
The EconoDust forms part of the Deighton Manufacturing (UK) Ltd further processing line and is available in widths of 200, 300, 400 & 600mm.
Download BrochureOperating from a three phase supply, the EconoDust can be installed as a stand alone unit or as a part of the forming and processing line. A single control panel operates the variable speed conveyor that transfers the product through the unit.
The conveyor is submerged in a bed of dust ensuring that, as the product passes along the conveyor, a full & even coating is applied to the underside of the product. The conveyor moves the product through the dust “curtain” showering a consistently accurate coating to the remaining areas by means of an adjustable speed trans-flow conveyor.
The fully dusted produce proceeds to pass underneath a variable pressure air knife which removes any excess dust before presenting it for the next processing or packaging stage.
The excess dust is recycled back into the tank and trans-flow conveyor, allowing the operator to minimize product wastage.
EconoPredust 200
- Width (A): 1000mm
- Length (B): 1600mm
- Height (C): 1430mm
- Weight: 140kg
- Power: 1180w
- Electricity Supply: 380/415v
- Tank Capacity: 25Ltr
- Output (approx): 350kg/hr
EconoPredust 300
- Width (A): 1100mm
- Length (B): 1600mm
- Height (C): 1430mm
- Weight: 170kg
- Power: 1180w
- Electricity Supply: 380/415v
- Tank Capacity: 37Ltr
- Output (approx): 450kg/hr
EconoPredust 400
- Width (A): 1200mm
- Length (B): 1600mm
- Height (C): 1430mm
- Weight: 200kg
- Power: 2120w
- Electricity Supply: 380/415v
- Tank Capacity: 50Ltr
- Output (approx): 600kg/hr
EconoPredust 600
- Width (A): 1400mm
- Length (B): 1600mm
- Height (C): 1430mm
- Weight: 250kg
- Power: 2120w
- Electricity Supply: 380/415v
- Tank Capacity: 75Ltr
- Output (approx): 900kg/hr
EconoRobe 200
16
Jul2013
The EconoRobe applies high quality coverage of numerous batters and marinades and is successful with a host of meat, fish, ethnic and vegetable produce.
Available in either “weir” or “dip” style the system can effectively handle adhesive or tempura mixes and the ease of switching batters between production runs allows the producer the freedom to maximize production efficiency.
The EconoRobe forms part of the Deighton Manufacturing (UK) Ltd further processing line and is available in widths of 200, 300, 400 & 600mm.
Download Brochure
Weir Enrober The weir style Enrober can be used for all adhesive batters and marinades of varying viscosities.
The system consists of a variable speed conveyor which passes through a “puddle plate” and “water fall” of the required batter to totally cover the product. This batter is recirculated from the batter tank, through a filter basket and back up to the waterfall by a centrifugal pump situated underneath the batter tank. Any excess batter on the product is removed by a variable pressure air knife before presenting for the next process or packaging stage.
Dip Enrober The dip style Enrober is suitable for tempura and high viscosity batter where mixing through a pump is not preferable.
The system consists of a variable speed conveyor which passes product through the system. As the product travels along the conveyor it is fully submerged into a tank of batter. A weighted top conveyor assists to channel the product through the tank, ensuring that the product remains completely immersed in the batter or chosen marinade at all times. As the product leaves the tank a variable pressure air knife removes any excess batter before presenting for the next process or packaging stage.
EconoRobe 200
- Width (A): 580mm
- Length (B): 1400mm
- Height (C): 1360mm
- Weight: 100kg
- Power: 950w
- Electricity Supply: 380/415v
- Tank Capacity: 12Ltr
- Output (approx): 350kg/ hr